Machine Tools|Large Machines|Double column type Milling Machines

Large Precision Machines MVR-Fx series

The companies handling the product:Nidec Machine Tool Corporation

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The MVR-Fx series improves customer productivity with zero step, zero form errors, and zero hand finishing.

GD30

MVR30Fx

  • Distance between columns (mm)
    2,550
  • Distance from table top to spindle nose (mm)
    std. 1,650
    opt. 2,000

MVR35Fx

  • Distance between columns (mm)
    3,050
  • Distance from table top to spindle nose (mm)
    std. 1,650
    opt. 2,000

Features

Machine structure to remove heat, vibration and misregistration

(1)High Rigidity Large Crossrail
Crossrail has a wide cross-section to prevent deformation by saddle movement.
(1)High Rigid Double Column without overhang
Overhang is eliminated to remove vibration during machining.
(2)3 Rows of Linear Guides
An additional linear guide is placed in the center section of the table to prevent table deflection when a workpiece is placed on it.
(2)X-axis Twin Ball Screw
X-axis drive is highly rigid with twin ball screws to move heavy workpieces and restrain table from yawing.

Cooling Ball Screw

Deformation of ball screws is reduced by cooling the motors, support bearings and ball screw nuts, eliminating any heat generation.

Ball screw cooling explanatory diagram

Zero Gap Drive System

Servomotors are directly connected to both ends of ball screws.
"Zero Gap Drive System" prevents the loss of motion accuracy from backlash and minimizes the wobble in machining path.

Zero gap drive system explanatory diagram
MVR-Fx feature explanatory diagram
(3)High Rigidity Synmetrical Structure
Synmetrical structure is applied to prevent deformation of main machine.
(3)Thermally Stabilized Column
Thermally stabilized column is standard, reducing the affect of temperature change.
(3)Wide Columns
Wide columns with 4 rows of linear guides placed on the front side and inside on the double columns support force at acceleration and deceleration and cutting reaction force rigidity.
MVR-Fx feature explanatory diagram 02

Example of flat surface machining with a large number of tools

Illustrative photo of error

Max. step from reference surface

5μm

The precision spindle and the stable mechanical structure that supports it make it possible to eliminate misalignment of the tool edge position and reduce form errors.

Error diagram and explanation



Visionplus® Tool - Optical Image Type Automatic Tool Measurement System

Visionplus® Tool

Non-contact measurement system

At first, the rotating tool approaches the view area of the high-resolution CCD camera. The camera captures a silhouette of the tool with LED light and records the contour accurately without making contact. This system measures the detected cutting edge continuously and can keep checking the behavior of lowest point of the tool in real time. Also it determines independently if the machine, holder and tool are thermally stabile and performs tool length correction automatically.

Specifications

Item / Model MVR30Fχ MVR35Fχ
Table Working area Width (mm) 2,000 2,500
Length (mm) 3,000
(opt. 4,000, 5,000)
4,000
(opt. 5,000)
Loading capacity (ton/m) 20 25 (opt. 30)
Throat clearance between columns (mm) 2,550 3,050
Distance from spindle end to table surface (mm) 1,650 (opt. 2,000)
Ram Ram size (mm) □420
Spindle speed (min-1) 20,000
Spindle motor output (continuous/30 min) (kW) 18.5/22
ATC tool storage capacity (pcs) 40 (opt. 60, 80, 100)
Machine weight (kg/working area mm) 55,400/3,000 64,300/4,000

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